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大会报告2：张岩老师---普瑞泰格工业储罐LDAR服务体系 202008.pdf

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大会报告2：张岩老师---普瑞泰格工业储罐LDAR服务体系 202008.pdf

1、PROTEGOISTLDARSERVICE普瑞泰格工业储罐LDAR服务系统PROTEGO为了安全与环境#page#CONTENT目录Overview of LDAR service systemALDAR服务系统概述Key points of LDAR service systemBLDAR服务系统要点LDAR project establishmentCLDAR项目建立PROTEGC#page#page#PROTEGO VOCs Control Strategy of IST普瑞泰格工业储罐VOCs控制策略储罐排放源清单建立Tank Emission Inventory储罐VOCs排放量核算

2、Tank VOCs Emission EvaluationVOCs排放源控制方案，方案评估优化和实施VOCs Source Control PlanSolution Evaluation Optimization and ImplementationLDAR项目实施LDAR Program ImplementationPROTEGC#page#PROTEGO IST VOCs Control Solutions普瑞泰格工业储罐VOCs管控解决方案QUEST计算基础资料建档QUEST calculationBasic data红外测量排放源清单nfrared measurement计算Calcu

3、lation现场测试Emission Inventorytesting onthespot测量设定优先级MeasureSet pnority现场测试维修Testing and减排措施maintenanceReduction measures智能监控Intelligent monitoring选择关键设备试点实施key equipment设定指标Pilot implementationSet KPIs减排计算减排检测Calculatior差异分析TestingDeviation analysis设定标准模块化服务，可按照客户需要组合改进和提高Setting standardsAModular s

4、ervice,can be divided and combined according推广应用Improvementto customer needsApplicationPo1288#page#PROTEGO Integrated IST LDAR Service普瑞泰格立体化服务体系10%超压金属密封线性密封精确回座Metal sealLinear sealBlow downOverpressure工业检控中国标准PROTEGO LDAR国际标准Chinese StandardInternational Standard排放清单改进措施在线维修在线监测泄漏档案更安全更环保improvem

5、entOn-line repairOnlineEmissionleak archiveinventoryMonitoringmeasuresSaferGreener有效完整安全全面智能化EffectiveSafeComprehensiveCompleteIntelligent售前售后Before sales售中after salesSalesPROTEGC#page#BEstablish an IST Emission Inventory01建立工业储罐排放清单KEYPOINTS OFOData CollectionLDARSERVICE收集资料SYSTEMOPROTEGO QuEST Cal

6、culationPROTEGOQuEST软件计算LDAR服务系统要点Verification for IST VOCs Emission02核算工业储罐VOCs排放OVOCs Control PlanVOCs控制方案OVOCs Emission Reduction PlanVoCs减排方案PROTEGC#page#Establish an IST Emission Inventory建立工业储罐排放清单Emission Inventory排放源清单建立PROTEGOQUEST软件计算排放和泄漏量数据收集Emission and leakage Evaluation by usingData c

7、ollectionPROTEGO QuEST softwareIST VOCs Emission Standards工业储罐VOCs排放核算标准石油炼制，石油化工和天然气工业常压储罐通风德国工程师协会工业储罐区排放控制标准VDI3479 Emission control- MarketingISO 28300/API 2000 7th Petroleum， petrochemicalinstallation tank farmsand natural gas industries-ventingofatmospheric and low-pressure storage tank美国环保署标准

8、US EPA Method 21德国危化品储罐技术和安全规范德国空气清洁技术标准TRGS-Technische Regeln fur GefahrstoffeTA-Luf，Germany StandardPo1288rscha#page#Establish an IST Emission Inventory建立工业储罐排放清单Basic Data Collection资料收集储罐基础数据储罐操作条件Basic Data for ISTOperation Conditions储罐直径和高度储罐类型储罐操作温度和压力环境温度和压力tanktypeambient temperaturetank di

9、ameter andoperation temperatureheightand pressureand pressure罐壁颜色绝热层厚度太阳能辐射储存介质理化参数Isolation thicknessshell colorSolarirradiationStored Medium data设备特征运行特征Basic Data for DevicesOperation Data产密封类型呼吸阀和人孔设定年周转量治理设施运行中Annual turoversealing typetreatment unit压力和超压比operationbreathing valve andemergency r

10、elief valvesettings andV监测数据罐体附件overpressure ratioaccessariesmonitoring dataPROTEGC#page#Establish an IST Emission Inventory建立工业储罐排放清单Use PROTEGO QuEST to Calculate IST VOCs EmissionsPROTEGOQuEST软件计算工业储罐VOCs排放量热力学公式，计算气相空间拱顶罐储罐年排放量计算3ma=fs.4.4.10p.M.vdPn+fAw.4.4.10-p.M.VedPaCliw三 mean minimum temper

11、ature in K in the vapor space inTeTwsummer or winterin summer or winterPROTEGC#page#Establish an IST Emission Inventory建立工业储罐排放清单Use PROTEGO QuEST to Calculate IST VOCs EmissionsPROTEGOQuEST软件计算工业储罐VOCs排放量拱顶罐储罐年排放量计算，呼吸阀对减排有重要影响Emission Mass Flow of Total Breathing has to be multplied by （1-7o）SCdsV

12、nswp)+fawC.dwVW(VD）Mvp =1fsCdVs +fwCdwVn.（VD）P.(TT）overpressue1+100呼吸阀超压值越小，减排效果越好overpressure%1+100PROTEGC#page#Establish an IST Emission Inventory建立工业储罐排放清单Use PROTEGO QuEST to Calculate IST VOCs EmissionsPROTEGOQuEST软件计算工业储罐VOCs排放量计算案例之一：拱顶罐，敬口排放以及使用呼吸阀的排放量计算Storedproduct/介质：Gasoline/汽油，TankVolum

13、e/储罐容积：3000m3Freeventedorvalveisoutofservice/无呼吸阀或者呼吸阀损坏27310131013：1720.153maa=0.63.4.4.10-8.350.68（286.5303.5 1013：1720.212+0.57.4.4.10.350.681013278286=9.2+6.0Overpressure of PV Valve/Valve Discharge/呼吸阀超压值阀门排放量T/a15.2无呼吸阀100%9.7810%5.31PROTEGC#page#Establish an IST Emission Inventory建

14、立工业储罐排放清单Use PROTEGO QuEST to Calulate IST VOCs EmissionsPROTEGOQuEST软件计算工业储罐VOCs排放VOCs Emissions due to PV Valve leakage呼吸阀泄漏Leakage rate is depend on sealing阀门泄漏量和密封方式相关允许泄漏量呼吸阀尺寸金属面密封软密封0.0017 m/h0.014m*/hDN1500.0045m3/h0.142m/hDN150-DN300允许泄漏量紧急泄压阀尺寸线性密封平板密封0.142m/hDN150-DN4000.0045m3/hDN4000.00

15、8 m/h0.566m/hPROTEGO#page#Verification for IST VOCs Emission核算工业储罐VOCs排放VOCsControlPlan/VOCs控制方案Calculate Site EmissionsEvaluation of Emission Reduction计算排放量Measures/评估减排措施成本/排量减少Identify Emission Reduction MeasuresCost Reduction判断减排措施减排效益Emissions reduction benefitsLDAR Program，可靠性LDAR项目Reliability

16、10%超压10%OverpressureImplement Emission Reduction Projects实施减排项目金属密封Metal Seal线性密封/弹性非塑性Review of Emission Reduction EffectsLinear Seal/Elastic Non-plastic减排效果审查精确回座blow down智能监控Intelligent MonitoringPROTEGC#page#Verification for IST VOCs Emission核算工业储罐VOCs排放VOCsEmissionReductionPlan/VOCs减排方案VOCs Red

17、uction (T）ReductionCost（￥）Nr.成本Measures减排方案VOCs减排量A1010%超压B13金属密封08线性密封/弹性非塑性D5精确回座VOCs Emission ProjectionVOCs排放量预计220VOCsAnnualized200VOCs Emissions180Reduction plan年排放量减排计划160140（tons）120Q1Q2Q304Q1Q220021PROTEGC#page#CProject Start and Data Collection01项目开工及数据收集LDARPROJECTConfirm the L

18、DAR Project Site list02ESTABLISHMENT确认LDAR项目现场清单LDAR项目建立LDAR Implementation03LDAR实施LDAR Implementation Effect Check04and ComparisonLDAR实施效果检查和对比LDAR Implementation Summary05Standardization and Improvement实施总结标准化及提高PROTEGC#page#Project Start and Data Collection项目开工及数据收集Project Kickoff项目开工及数据收集途项目计划，范

19、围Project plan， scope项目成员project memberLDAR项目的适用性确定Applicability determination of LDAR projectA-5021V-5020设备物料特性Equipment material characteristics制造商设计资料Manufacturer design information原材料及产品的性能及用途Performance of raw materials and productsPROTEGC#page#Confirm the LDAR Project Site list确认LDAR项目现场清单LDAR

20、Program Inventory Field Identification确认LDAR项目现场清单现场测量FieldidentificationPROTEGC#page#LDAR ImplementationLDAR实施定期检测及维修跟踪Regular inspection and maintenance tracking在线和下线维修Online and off line maintenancePROTEGC#page#LDAR ImplementationLDAR实施PROTEGOportableTestRig/PROTEGO便携式测试仪真正便携，一个人上罐顶Real mobilePRO

21、TEGC#page#LDAR ImplementationLDAR实施PROTEGOMobileTestRig/PROTEGO移动式测试仪CT500-T4Mobile Testing Device移动测试设备1.Hood with lock2.Pneumodic cylinder to openthe hood3.Name plate4.Max.weight oftestdevice5.Spirit level6. Horizontal clamping platescrewplug7.Electric box8.Tool flap with tool pockethex keys size

22、8 and 17.ratchetwith socketwrench size 19.keyfor electric box，2 keys forhood,1centering element）9.Levelling foot10.Fixed castor11.Horizontal clampingplate；centering element(notshown in the picture）12.Power connector min.3mPROTEGC#page#LDAR Implementation Effect Check and ComparisonLDAR实施效果检查和对比一台DN1

23、50的阀门LDAR前排放量LDAR后排放量47934L/n157.68L/nLDAR前的数据LDAR后的数据HourlyVolum每小时=0.018LHourlyVolum每小时=5.472LDailyVolume每天=0.432LDailyVolume每天=131.328L泄漏减少了300倍YearlyVolume年泄漏=157.68LYearlyVolume年泄漏=47934.72L减排效果明显PROTEGC#page#page#LDAR Implementation SummaryStandardization and ImprovementLDAR实施总结标准化及提高Nr.图片Pict

24、ure主要问题Mainlssues阻火器安全缝隙堵塞，导致压降增加，引发工艺操作问题the flame arrestersafe gaps were blocked by dirty，This problem will lead to the pressure drop increases.andlead to process operation problems.阀座损伤，会导致泄漏，介质损失和VOCs排放增加Damageofvalve seat was very serious，this leadto leak，and lose of product and VOCs emissions.

25、密封面损坏，会导致泄漏，介质损失和VOCs排放增加Damage of sealing lead to leak and lose of production andVOCs emissions.0圈严重腐蚀，泄漏增加，VOCs增加。Damage of O-Ring cause tovalve leakage，lead to leak4and lose of production and VOCs emissions，PROTEGC#page#LDAR Implementation SummaryStandardization and ImprovementLDAR实施总结标准化及提高数量问题描

26、述纠正措施预防措施ProblemQtyCorrective actionspreventive actions36更换膜片每年进行一次LDAR检查高温引起膜片变形The FEP membrane wasReplace the FEPDo the LDAR service yearlydeformed by highmembrane.temperaturePROTEGC#page#PROTEGOOPROTEGO HQ普瑞泰格全球总部Industriestr.11 38100 Braunschweig GermanyPhone:+49（0）5307/809-0E-Mail:PROTEGOe Chi

27、na普瑞泰格中国总部上海市浦东新区世纪大道1168号东方金融广场A座11层1101B室Oriental Financial Plaza 1101B,1168 Century Avenue，200120，ShanghaiPROTEGOe China Production， Sales and Service Center普瑞泰格中国地区生产、销售和服务中心江苏省南京市江宁区东山街道万泰路89号89Wantai Road，Dongshan Sub- district，Jiangning DistrictJiangsu ProvincePROTEGC#page#Success Application Example成功应用案例中国石化新向联播PROTEGC#page#ThankYou!谢谢大家PROTEGC#page#

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大会报告2：张岩老师---普瑞泰格工业储罐LDAR服务体系 202008.pdf

大会报告2：张岩老师---普瑞泰格工业储罐LDAR服务体系 202008.pdf