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赵路军-智慧企业:PA+BA业务新架构价值创造新动能_EN.pdf

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赵路军-智慧企业:PA+BA业务新架构价值创造新动能_EN.pdf

1、 Make Industry Smarter Make Life Easier Smart enterprise:“PA+BA”new business architecture,new driving force for value creationSUPCON 688777.SHSIX Swiss Exchange Code:SUPCONFrom the perspective of social development:the manufacturing industry is on the way from Industry 3.0 to Industry 4.0TimeIndustr

2、y 4.0Industry 3.0The second curveGrow upEnterprise strategy realizationVision Mission Values Organization Process Human ResourcesCreative DesignPlan Manufacture Operation ServiceDemand Order Production Delivery Service FinanceVertical integrationHorizontal integrationEnterprise value network integra

3、tionIntelligent equipment and production line integrationEnterprise management and decision-making systemManufacturing operation management systemMachinery equipmentCorecompetitivenessReactionLogic/Speculation/JudgmentComputing/ProcessingSensingManagement foundation+Technical foundationThe core cont

4、ent of Industry 4.0 is Integration+IntelligenceIndustry benchmarkSafety and environmental protectionEconomic benefitsFrom the perspective of enterprise development:Reverse labor-intensive,Digitalize、Intelligent,High-quality developmentOperating managementERPProduction controlMESProcess controlDCSOMC

5、Industrial InternetsupOS2000sIntegrationIntelligenceSmart enterprise2020s2030sReview of the past two decades and the reflection of the next decade2000s2020s2030sBAPAOperating managementERPProduction controlMESProduction controlDCSOMCIndustrial InternetsupOSReview of the past two decades and the refl

6、ection of the next decadeEnterprise Business Automation BA:For enterprise operation,based on the Industrial Operating System +APP mode,using AI,big data,digital twin and other advanced technologies and management innovation to achieve the digital intelligence,high quality and sustainable operational

7、 excellence.BAPASmart enterprise:PA+BA business architecture could make the industry smarter and make the work easierProduction Process Automation PA:Forthe whole production process of the factory fromraw materials to products,using advancedtechnology,equipment,information,automationand other techno

8、logies and fusion innovation toachieve the safe,stable,efficient,low-carbonautonomous operation of the equipment.Principle+DataPhysical objectModelMechanism model+Data-drivenmodelsSoftwareModel algorithmAlgorithm codeCode softwareDescriptionDiagnoseCalculateDecision-makingControllerInformationInstru

9、ctionDynamic adjustmentSelf-learningCOKEP1nP6A6nP11SBP6正构烷烃多支链异构烷烃P2P3P4P5nP7nP8nP9nP10P12P13P14MBP6MBP7MBP8单支链异构烷烃SBP7SBP8异构烷烃iP9iP10iP11环烷烃芳烃A7A8A9A10A14A13A12A115N76N65N65N56N75N86N85N95N116N105N106N96N11N12N13N14EB OX MX PXSmart enterprise:PA+BA business architecture should solve theproblems of

10、data,model,and softwareMobile Internet era:Android/iOS+APPsSmart factory era:supOS+Industrial APPsPlant operating system platformBA Advanced Process Engineering eXpert(APEX)Engineering design+Production operation+Factory operation and maintenanceBased on the simultaneous equations(EO)solverSimulatio

11、nThe Industry 3.0 eraDCS+SIS+APCThe Industry 4.0 eraOMC=The integration of control,security,optimization,and managementPAOperation Management&Control System(OMC)Smart enterprise:Industrial software is the core of PA+BA business architectureOperation Management&Control System(OMC)Process AutomationEq

12、uipment Health Supervisory(EHS)Intelligent Autonomous OperationSafety-priority System(SPS)Quality ImprovementSystem(QIS)Energy-saving&Low-Carbon(ELC)Business AutomationProductionOperation System(POS)Supply-chain Management System(SMS)Sales&Service System(SSS)Support&Guarantee System(SGS)Data Resourc

13、e System(DRS)Product R&D Management and Process Design System(R&DS)Industrial Operating System(SupOS)Advanced Process Engineering eXpert(APEX)Industry Cyber Security System(ICSS)Smart enterprise PA+BA business architecture:1 factory operating system+2 automation+12 business systemsBusiness Automatio

14、nProcess automationSmart enterprise architecturePlant Operating System Platform(supOS)Operation Management&Control System(OMC)(BA)(PA)Intelligent Autonomous OperationOperational ExcellenceAutonomous operationProduction Operation SystemSupply-chain Management SystemSales&Service SystemSupport&Guarant

15、ee SystemData Resource SystemAdvanced Process Engineering eXpert(APEX)Product R&D Management and Process Design SystemSafety-priority SystemQuality Improvement SystemIntelligent PerceptionIntelligent ControlIntelligent OperationIntelligentOptimizationEnergy-saving&Low-CarbonEquipment Health Supervis

16、oryIndustry Cyber Security SystemDgital factory designDigital engineering designDigital deliveryProduct full lifecycle managementDesign drawing and document managementSmart factory planning and designInvestment project managementSmart factory construction EPCMDigital delivery standardsEngineering pr

17、oject managementDigital delivery PMOWelding management systemDigital deliveryContract managementArchives managementSmart consstruction siteDual prevention mechanism managementIntelligent security management platformSmart environment management platformSecurity barrier managementDynamic risk predicti

18、onRisk-based inspection(RBI)Emergency commandProduction directing center management platformPlanning and scheduling optimization systemProduction and operation decision analysis platformDispatching and scheduling optimization systemTechnical and economic indicators statistical systemManufacturing ex

19、ecution system,MESMarket dynamic analysisCrude oil market analysisIntelligent pipeline management systemCrude oil blending systemIntelligent scheduling management systemRefined oil blending systemRefining standard processing loss systemThree-dose management systemReal-time performance management sys

20、temMetrological management systemSupplier relationship management SRMIntelligent warehouse management systemRequirementsplanningInquiry&comparative price process automationAutomation of tank field managementIntelligent logistics and transportationUnmanned loadometer management systemIntelligent term

21、inal management systemPurchasing managementCustomer relationship management,CRMSale managementE-commerce systemHuman resource management systemIndustry and finance integrationFinancial sharing managementOffice automation,OAEnterprise portalCompliance auditBank-corporate direct linkageOnline educatio

22、n and trainingOperator traning system,OTSProduct intelligent deliveryAutomatic quantitative loading systemOil product sales management systemChemical products sales management systemGas station management systemEquipmentmanagementElectric automatizationUnit monitoringCorrosion detectionEfficiency di

23、agnosis of energy-using equipmentOnline monitoring of tank area settlementCable wire guard circulation online monitoringValve diagnostic and predictive maintenance managementInstrument managementOverhaul managementPump groupmonitoringPredicted maintenanceEnergy managementLow carbon managementEnergy

24、optimization of the deviceBoiler intelligent combustionHeating furnace intelligent combustionHeat exchanger scaling diagnosisFlue gas online monitoring And LADR detection and repairationReal-time optimization in ethylene unitsReal-time optimization of atmosperic&decompressionReal-time reforming opti

25、mizationReal-time catalytic optimizationReal-time optimization of the hydrogenation unitUtilities balance and optimizationGas Detection SystemFire gas monitoringPeripheral protectionOptical fiber temperature-sensing fire detectionVibration monitoringAI video Infrared temperature measurementAir cloud

26、 imagingOnline thickness measurementLeakage monitoringPID tuningAdvance process controlLysis furnace cracking depth controlCompressor control optimizationReciprocating machine stepless variable speed controlIntegrity of control system Automated warehouseOperation managementIntelligent inspectionOne

27、buttonstart&stopOperation navigationBlack screen operationAutomatic packagingIntelligent blind boardSmart end coverRemote intelligent defocusAdvanced Alarm Management,AAS Smart laboratoryQuality managementLIMSSPC analyseOnline analysis managementEvaluation of crude oilCrude oil quick evaluationAutom

28、ation of coal quality analysisProduct quality traceability managementProduct production forecasting managementPetrochemical industry solutions:1 plant operating system+2automation+12 business systems+126 APP068127105670Atmospheric and Vacuum DistillationLubricating Oil SystemCatalytic Ref

29、ormingAromatics Extraction Combinati-onAviation Kerosene HydrogenationDiesel oil HydrorefiningWax Oil HydrofiningResidue HydrorefiningAviation kerosene(First vacuum side stream150250)Petroleum naphtha(Top of primary distillation tower and the top of the atmospheric plant180)Light naphtha(Go to Ethyl

30、ene cracking)Diesel oil(Second and third vacuum side stream180350)Wax oil(Vacuum side stream350500)Vacuum residue(500)Base oil(Go to Lub-ricating oil blending)Wax(Chemical commodities)Extraction oil(Decoking or rubber filling oil)Ceratum(Catalytic cracking)Reformer hydrogen(Go to Hydrogenation units

31、)Light topped oil(Go to Ethylene cracking)Benzene(chemical commodity)Toluene(chemical commodity)Ethylene CrackingMix-xylene(Chemical commodities)Gasoline BlendingReformation Generated Oil(Reformed gasoline)Aromatic Hydrocarbon Combination UnitDiesel Blendi-ngExtract trimethylbenzeneHeavy aromatic oi

32、l(C9)Commercial dieselAviation kerosene(3#jet fuel)Straight-run diesel oil Secondary processing dieselLight Hydroc-arbon Recove-ryDry gasRemaining dry gas(methane go to gas system)Light naphthaAviation keroseneDieselHeavy Oil Catalytic CrackingHydrogenated tail oilDry gasEthane and ethylene recovery

33、 Go to Ethylene crackingGasFractionationLiquid hydrocarbonCatalytic GasoLine Hydrog-enationCatalytic gasolineCatalytic dieselDelayed CokingSlurry oilPropane(Solvent deasphalting or ethylene cracking)Propylene(Go to polypropylene)MTBEAlkylationMixed C4methanolMTBETail gasAlkylation tail gas(civilian

34、liquefied gas)AlkylateMTBEcommercial gasolineCatalytic desulfurization gasolineLiquid hydrocarbonCoking Gasoline and Diesel HydrogenationCoked gasolineCoked dieselCoked wax oilPetcokeHydrogenated petroleum naphtha(Go to ethylene cracking)Acidic water Steam DistillatingSulfur RecoveryCatalytic cracki

35、ngDiesel hydrogenationAviation kerosene hydrogenationLubricating oil hydrogenationAcid waterSulfur H2SLiquid ammoniaPurified waterAcid gasVinyl AcetatePolyethyLeneEthyleneEthylene GlycolStyrenePhenol/AcetonePropyleneRubberButadienePolyproPyleneBenzeneTolueneP-XyleneCaprola-ctamPTANylonAcetic AcidInt

36、ermediate Petrochemic-al ProductsSynthetic Fiber Monomers and PolymersSynthetic ResinSynthe-tic FibreSynthe-tic FubberEX-factoryIntermediate productsWareh-ousingSolid warehouseCrude Oil TankCrude oilDieselWax oil accounts for 20%of the feedstockHydrogenated residueLiquid storage tankCrude Oil TankCr

37、ude Oil TankCrude oilCrude oilPolystyrenePolyesterEvaluation of crude oilCEMS monitorIntelligent inspectionUnit monitoringValve detection and maintenanceRemote intelligent defocusCircuit settingEnergy managementBased on risk managementLow carbon managementAdvance process controlReal-time optimizatio

38、nLaboratory managementLADR detection and repairationSmart environmentPump group managementAdvanced alarmIntelligent securityQuality controlGas cloud imagingAutomatic packagingIntelligent stereoscopic storehouseCorrosion detectionEquipmentmanagementPA:Based on OMC,from raw materials to products,one c

39、hain,to realize the independent operation of the production processOrderChemical marketing planDaily schedulingMeasurement dataAccount informationOut-put and in-put of warehouseSea transportationReceiptEnergy production consumptionFinished productSemi-finishedproductTank measurementEntry and exitthe

40、 factoryEntry and exit deviceApplyOrder Procurement informationEngineering project managementProduct lifecycle managementAudit managementMonthly planMonthly planMonthly planProduction procurement planProduct priceCrude oil priceMarketing planOil refining marketing planEntering or exiting、inventory i

41、nformationOrder informationMarketing informationDelivery informationMarketing informationPlan and completionQuantity-quality index informationOperation information,instructionsChemical order informationProcurement tenderProducts leaving factoryContract informationWelding dataConstruction information

42、Oil refining order informationReceiptWelding informationStandard inspectionDesignCompletion drawingsDelivery standardConstruction documentsDelivery standardArchivingProduct quality and indicatorsProject approvalProduction operation decision and analysis platformOAMarket analysisInvestment project ma

43、nagementDemand planPlanned production scheduling and optimization systemLogistics and transportation managementManufacturing Execution System(MES)Production command center management platformProduction dispatching and scheduling optimization systemIntelligent schedulingCrude oil blendingE-commerce p

44、latformCrude oil market analysisRefined oil blendingBusiness and finance integrationThree agents managementReal-time performanceDigital delivery standardsEnquiry&price comparisonSupplier Relationship Management SRMDigital delivery PMOSmart siteWarehouse management systemProcurement managementWelding

45、 management systemTank area management systemUnmanned loadometer management systemMarketing managementCustomer relationship management CRMOil marketing systemProduct intelligent leaving factoryIntelligent gas stationChemical sales systemDrawing document managementDigital delivery platformArchivesman

46、agementSmart factory EPCMContract managementIntelligent wharfSmart factory planningmeasuring controlHuman resourcesknowledge managementEngineering contractComprehensive production informationSale orderR&Dinformationcontract for purchaseEntering or exitinginformationLabour costMobile receipt and paym

47、entLeaving factory transportationBlendinginformationProject procurement planReconciliation informationFinancial dataProduction dataProcurement planPlanning listComprehensive financial informationThree agentsconsumptionFrom CRMOil leaving factoryVarious professional programs and knowledgeSea transpor

48、tationManagement processGo to contract managementDispatch instructionsData center/Cloud platformInformation safetyIndustrial operating system platformDecision supportOut-put and in-put of warehouseEntry and exitthe factoryBA:Based on,from requirement to delivery,one net,to achieve enterprise managem

49、ent operational excellenceRaw materials entrying factoryProduction and processingProducts leaving factoryCustomer requirementBusinessmanagementProduct deliveryInformation flowMaterial flowCapital flowPA+BA:up and down access,left and right connectivity,collaborative intelligence,empower enterprises

50、to plug in the wings of digital intelligence!PerformanceCalculateCarry outPlanPA+BA:Better liberate peoples physical and mental labor to achieve safety,efficiency and leadership!Build preventive enterprise2Build responsive enterprise1Builld predictive enterpise3Human brainBusiness AutomationSmartExe

51、cuteHuman limbsNeural networkIndustrial operating systemProcess Automation RTO、APC、DCS、SIS etc.PIMS/RPS、ERP、MES etc.Industrial big dataAIOne cloud one network、4G/5G、supOSAutomationDigitizationIntelligentBulk rew materials and pharmaceutical intermediatesNational special project of intelligent manufa

52、cturingCement whole processintelligent manufacturingfactorySolid-state method of liquor production workshopintelligent manufacturing projectChlor-alkali industry intelligent manufacturing benchmark factoryThe first intelligent application project of domestic waterproof coil material industryDajiangd

53、ongSmart factory projectThe worlds largest integrated greenbiological pesticide production base projectThe largest domestic production scale of blood products industrialization baseSilicone materialsintelligent manufacturing of pilot demonstration projectsTen million tons of refiningIntelligent manu

54、facturing demonstration projectGuangdong Petrochemical refining&chemicalintegrated MAC projectPlatform+APP model Intelligent factory model in petrochemical industryThe whole process application breakthrough of domestic control system andintelligent manufacturingin the large-scale refining and chemic

55、al integration projectGlobal lighthouseThe first 4 level benchmark factory of coal chemical industryThe whole process application breakthrough of domestic control system andintelligent manufacturingin the large-scale refining and chemical integration projectsMillions of tons of olefinintelligent pla

56、ntPA+BA:new architecture,SUPCON and customers create a new smart enterprise benchmark togetherIntegrated InterconnectionBAPAPA+BA:It is not only the construction standard of smart enterprise,but also the implement appoach,and the embodiment of value!Make Industry Smarter Make Life EasierSpirit User first Parternership Commitment Originality Never give up

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