1、 Make Industry Smarter,Make Life Easier SUPCON 688777.SHSIX Swiss Exchange Code:SUPCONThe Possible Pathway to Build an Intelligent PlantChu JianSUPCON TECHNOLOGY CO.,LTD.BLUETRON DIGITAL TECHNOLOGY CO.,LTD.2023.9.22From Industry 1.0 to Industry 5.0vIndustry1.0Industry3.0Industry2.0Industry4.0Industr

2、y5.0MechanizationAutomationElectrificationIntelligentiz-ation DigitalTransformationSustainable DevelopmentEvery industrial revolution is accompanied by significant technological innovation!Crisis and Opportunity CoexistArchitecture of the IntelligentPlant:1+2+N2 Automations1 Operating SystemN Indust

3、rial APPs+Intelligent Plant=Automation+Digitalization+Intelligence.Safety Quality Low-Carbon CostEfficiency1 Operating SystemMobile Internet Era:Android/iOS+APPsIntelligent Plant Era:supOS+Industrial APPs R&DDesignManagementMarketing2 AutomationsDecision-making SystemProductRaw Materials,Energy Cons

4、umptionMonthWeekDayShiftHourMinuteSecondSupply ChainProduction PlanProduction SchedulingProduction EquipmentLogistics SystemBusiness AutomationProcess AutomationSmart Enterprise:New PA+BA ArchitectureOperation Management&Control System(OMC)（EHS）Equipment Health Supervisory Intelligent Autonomous Ope

5、rations（SPS）Safety-priority System（QIS）Quality Improvement System（ELC）Energy-saving&Low-CarbonBusiness Automation（POS）Production Operation System（SMS）Supply-chain Management System（SSS）Sales&Service System（SGS）Support&Guarantee SystemData Resource System DRS（R&DS）Product R&D Management and Process D

6、esign SystemIndustrial Operating System(supOS)Advanced Process Engineering eXpert(APEX)Industry Cyber Security System ICSSProcess AutomationN Industrial APPs Business AutomationProcess automationSmart enterprise architecturePlant Operating System Platform(supOS)Operation Management&Control System（OM

7、C）(BA)(PA)Intelligent Autonomous OperationIntelligent Autonomous OperationOperational ExcellenceAutonomous operationProduction Operation SystemProduction Operation SystemSupplySupply-chain Management chain Management SystemSystemSales&Service Sales&Service SystemSystemSupport&Guarantee Support&Guara

8、ntee SystemSystemData Resource SystemAdvanced Process Engineering eXpert(APEX)Product R&D Management and Process Design SystemSafetySafety-priority priority SystemSystemQuality Improvement Quality Improvement SystemSystemIntelligent Intelligent PerceptionPerceptionIntelligent Intelligent ControlCont

9、rolIntelligent Intelligent OperationOperationIntelligentIntelligentOptimizationOptimizationEnergyEnergy-saving&Lowsaving&Low-CarbonCarbonEquipment Health Equipment Health SupervisorySupervisoryIndustry Cyber Security SystemDgital factory designDigital engineering designDigital deliveryProduct full l

10、ifecycle managementDesign drawing and document managementSmart factory planning and designInvestment project managementSmart factory construction EPCMDigital delivery standardsEngineering project managementDigital delivery PMOWelding management systemDigital deliveryContract managementArchives manag

11、ementSmart consstruction siteDual prevention mechanism managementIntelligent security management platformSmart environment management platformSecurity barrier managementDynamic risk predictionRisk-based inspection(RBI)Emergency commandProduction directing center management platformPlanning and sched

12、uling optimization systemProduction and operation decision analysis platformDispatching and scheduling optimization systemTechnical and economic indicators statistical systemManufacturing execution system,MESMarket dynamic analysisCrude oil market analysisIntelligent pipeline management systemCrude

13、oil blending systemIntelligent scheduling management systemRefined oil blending systemRefining standard processing loss systemThree-dose management systemReal-time performance management systemMetrological management systemSupplier relationship management SRMIntelligent warehouse management systemRe

14、quirementsplanningInquiry&comparative price process automationAutomation of tank field managementIntelligent logistics and transportationUnmanned loadometer management systemIntelligent terminal management systemPurchasing managementCustomer relationship management，CRMSale managementE-commerce syste

15、mHuman resource management systemIndustry and finance integrationFinancial sharing managementOffice automation，OAEnterprise portalCompliance auditBank-corporate direct linkageOnline education and trainingOperator traning system,OTSProduct intelligent deliveryAutomatic quantitative loading systemOil

16、product sales management systemChemical products sales management systemGas station management systemEquipmentmanagementElectric automatizationUnit monitoringCorrosion detectionEfficiency diagnosis of energy-using equipmentOnline monitoring of tank area settlementCable wire guard circulation online

17、monitoringValve diagnostic and predictive maintenance managementInstrument managementOverhaul managementPump groupmonitoringPredicted maintenanceEnergy managementLow carbon managementEnergy optimization of the deviceBoiler intelligent combustionHeating furnace intelligent combustionHeat exchanger sc

18、aling diagnosisFlue gas online monitoring And LADR detection and repairationReal-time optimization in ethylene unitsReal-time optimization of atmosperic&decompressionReal-time reforming optimizationReal-time catalytic optimizationReal-time optimization of the hydrogenation unitUtilities balance and

19、optimizationGas Detection SystemFire gas monitoringPeripheral protectionOptical fiber temperature-sensing fire detectionVibration monitoringAI video Infrared temperature measurementAir cloud imagingOnline thickness measurementLeakage monitoringPID tuningAdvance process controlLysis furnace cracking

20、depth controlCompressor control optimizationReciprocating machine stepless variable speed controlIntegrity of control system Automated warehouseOperation managementIntelligent inspectionOne buttonstart&stopOperation navigationBlack screen operationAutomatic packagingIntelligent blind boardSmart end

21、coverRemote intelligent defocusAdvanced Alarm Management,AAS Smart laboratoryQuality managementLIMSSPC analyseOnline analysis managementEvaluation of crude oilCrude oil quick evaluationAutomation of coal quality analysisProduct quality traceability managementProduct production forecasting management

22、068127105670Case:Inner Mongolia Xingfa Intelligent Plant“BA+PA”Business Structure“supOS Industrial Operating System+APP”StructureCustomer Needs and Pain PointsHigh Energy Consumption,High CostChlor-alkali&Chlorine-hydrogen ImbalanceHigh Labor IntensityStrict Safety&Environmental Protectio

23、n RegulationsDifficulty in Talent RecruitmentAchievements Gray Screen Operation130 daysAutomationRate100%Monitoring Points per Capita1500 I/OsFluctuation ofKey Indicators 0.2%AlarmFrequency 90%DataUtilization Rate80%Operation Frequency 95%OperatingStaff 67%Unmanned Inspections,Unmanned Operations,Un

24、manned Recording3 Product Technology PlatformsMobile Internet Era:Android/iOS+APPsIntelligent Plant Era:supOS+Industrial APPs Intelligent Operation Management&Control System（OMC）Data BaseAdvanced ProcessEngineering eXpert（APEX）Engineering design+Production operation+Plant maintenanceSolver based on

25、simultaneous equation technology(EO)Model BaseIndustry 3.0 EraDCS+SIS+APCIndustry 4.0 EraOMC=Integration of control,safety,optimization,and managementIndustrial OperatingSystem PlatformControl BaseOMC Empowers Enterprises to AchieveAutonomous OperationsDirect benefits exceedingRMB 30 millionlManpowe

26、r reduced 67%lAlarm frequency reduced 90%lAchieve full-process automation,one-click start&stopFull-process GrayScreen OperationIntelligent Operational Management&Control System(OMC)Breaking through benchmark customers in the industry100+Contracts signed：Market LeadershiplOperation frequency decrease

27、d 90%lProduction stability rate reached over 99%lMost units achieved automatic control rateof 100%APEX Forges Process Foundation2023.11.30 Officially ReleasedBased on the EO technology roadmapOpenproduct ecosystemSupports Domesticoperating systems10 industrial applications in 7plants30enterprises an

28、d universities have testedAdvanced Process EngineeringeXpert（APEX）V2.0IntegrationDesignRedesignOperationCommis-sioningR&D.Provides a Foundation for the Digital Transformation of the Entire Lifecycle in the Process Industry.100units open for trial use5T Technology：AT+IT+PT+OT+ETQuantitative calculati

29、on and catalyst design technologyIntelligent control technologyEquipment upgradingtechnologyAIGC technologyMechanism modeling and process optimization technologyCFD simulation and equipment optimization technologyIntelligent detection technologyIndustrial big data technologyITPTATOTETResearch Instit

30、utes/Universities/Scientific Research Organizations.Innovation Ecosystem in R&DTheory,Methodology,ModelIssues,Pain Points,NeedsProcess,Equipment,Technology5T Technical BaseCracking challenges that individual technologies cannot solveSupporting major industry demands in the process industryDefining a

31、nd reshaping newbusiness scenariosPetrochemical/Fine Chemical/Coal Chemical Processing.User Collaboration EcosystemDesign Institute/Engineering Company/Equipment Manufacturer.Engineering Transfor-mation EcosystemBuilding a meta-plant based on 5T technologyTwin PlantReal PlantPersonnelDecision-making

32、 simulationManagement TwinGuide staff for better operation,change performance evaluation methodsCase：Petrochemical Reformer Real-time Optimization+AI Early WarningReforming Reaction Mechanistic ModelModel CalibrationModel ComputationMeasurement Instrument Data CollectionModel ParametersModel ValueRe

33、al-time DataData Generation Based on Mechanism ModelsAI Model Learning&TrainingIntelligent Decision-makingSmart early warningsAromatic Yield0.878%Unit Energy Consumption2.033 Standard OilAlert Accuracy Rate1.8 million t/a Continuous Catalytic Reforming Unit Economic Benefits22.05 million RMB/yearCon

34、trol Variability40%90%AutomatedStartup and Shutdown of the Regeneration UnitFrequent raw material changesOperational ChallengesAbnormal Temperature During CokingLow Aromatics YieldHigh Energy ConsumptionPain PointsReal-time optimizationAutonomous startup and shutdown of regenerationIntelligent decis

35、ion-making systemEmpowering Thousands of Industries,Setting Industry BenchmarksCONCHLUZHOULAOJIAOInner Mongolia Xingfa TechnologyNORTHEAST PHARMWyncaSINOPEC,JiuJiangCNPC,GuangDongTransfarQilu PharmaChambroad PetroIndustrial Operating System+APP Model ParadigmOriental YuhongBOHUI YLIPHUAYI,QinZhouGlo

36、bal LighthouseThe first Level 4 benchmark plant in the coal chemical industrySHCCIG,YuLinMillion-ton scale olefin intelligent plantSNCCFull-process application in large-scale integrated refining and chemical projectsFull-process application in large-scale integrated refining and chemical projects10M

37、 ton refining intelligent manufacturing demonstration projectIntegrated refining and chemical MAC projectOrganosilicon materials intelligent manufacturing pilot projectSolid-state liquor production workshop intelligent manufacturing projectThe first intelligent application in the China waterproofing

38、 membrane industryCement full-process intelligent manufacturingThe China largest production scale blood product industrialization baseThe worlds largest integrated green bio-pesticide production base National demonstration projectDajiangdong Intelligent Plant ProjectIntelligent Manufacturing Benchmark Plant in the Chlor-alkali IndustryHand in Hand,Creating the Future Together