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1、1.本版环境报告为宝山钢铁股份有限公司首次发布,所涉及的数据统计截止2003年12月31日。2.在公司网站上可以下载报告的电子版。3.联系方式:201900 上海市宝山区宝山钢铁股份有限公司 安全环保处 TEL: 86-21-26649026FAX: 86-21-26649227EMAIL: 4.出版日期:2004年6月1. The environmental report is the fi rst report of this kind published by Baoshan Iron & Steel Co., Ltd., all the data is up to December 3
2、1, 2003.2. The report can be downloaded from the Companys website at 3. Contact Information: Address: the Safety & Environmental Protection Division, Baoshan Iron & Steel Co., Ltd., Shanghai, China Postal Code: 201900 TEL: 86-21-26649026 FAX: 86-21-26649227 Email: 4. Date of issue: June 2004目 录Table
3、 of Contents / 01管理者致辞 2序 4企业简介 6环境因素 8环境管理 环境政策 10组织机构 11体系审核 12员工培训 13环境法规识别和遵守 14环境检测 15环境绩效 环境投资 16改善大气环境质量 18水资源的使用与排放 22能源使用与节约 26固体废弃物处理和利用 30绿色采购 34厂区绿化 36环境友好产品 38Message from the Senior Management 2Foreword 4Corporate History 6Envionmental Aspects 8Environmental Management Environmental Po
4、licy 10Organizational Structure & Responsibilities 11EMS Audit 12Staff Training 13Regulation Compliance 14Environmental Monitoring 15Environmental Performance Environmental Investment 16Air Quality Improvement 18Water Consumption & Discharge 22Energy Consumption & Conservation 26Solid Waste Recyclin
5、g & Disposal 30Green Procurement 34Afforestation of the Factory 36Environment-friendly Products 38近代社会以来,人类对地球资源的开发和利用,不仅导致部分自然资源面临枯竭,而且环境和生态遭到严重破坏,这成为威胁人类生存和发展的严峻问题。如何保证人类社会的生存和持续发展,是我们面临的巨大挑战。钢铁产品由于本身具有优良的物理性能和极好的再生性能,成为现代社会大量使用的绿色材料。即便如此,生产过程所消耗的资源和能源数量依然巨大,产生粉尘、SO2、NOx、CO2、VOC、废水等有害物质。钢铁企业的努力程度和
6、绩效,对于环境保护十分重要。中国钢铁企业正努力采用先进的生产和环保技术、工艺和装备,以实现更低能耗、更少污染。这是现在、以至将来很长时间内国内钢铁行业的必然趋势。宝山钢铁股份有限公司从建厂之初,就十分重视生态环境的保护,不仅采用了当时国际先进的生产设施和环保装备,而且在25年来的建设和生产过程中,不断改进工艺技术,改善环境管理,持续提升环境绩效。1998年,公司率先在国内冶金行业,通过ISO14001环境管理体系认证;2002年,公司作为上海都市工业观光企业向社会开放,正式入围中国工业旅游示范点。宝钢股份将一如既往地实践自己的承诺:坚持走新型工业化道路,在快速发展生产的同时,努力营造一流的生态
7、环境。董事长:总经理:管 理 者 致 辞Message from the Senior ManagementSince the dawning of modern society, the relentless exploitation of Mother Natures resources has resulted in the exhaustion of some natural resources and detrimental impact upon ecosystem, which poses severe threats to human beings own survival a
8、nd development. How to ensure the sur-vival and sustainable development of the human society is the formidable challenge we have to take today.With its fine physical properties and renewable nature, steel has become a green material in huge demand in the modern society. However, steel production con
9、sumes huge amount of energy and resources and generates in the process dust, SO2, NOx, CO2, VOC, and waste water and other harmful substances. Therefore, the effort and performance made in environmental protection by steel producers are of great ecological importance.Steel enterprises in China are s
10、triving for a prospect of low energy consumption and minimized pollution by adopting advanced technologies, equipment and processes in production and environ-mental protection. This will undoubtedly be the dominating trend in the industry for the future. Baosteel has attached great importance to eco
11、logical protection ever since its establishment. For the past 25 years, Baosteel has adopted the state-of-the-art facilities for steel production as well as environmental protection, and spared no effort in improving processing techniques, environment management as well as its eco-performance. In 19
12、98, Baosteel was the first in Chinas steel industry to obtain ISO14001 certification in environmental management, and in 2002, Baosteel became an exemplary industrial tourist sites open to the general public.Baosteel will consistently honor its promises by taking the road of enviroment-friendly indu
13、stri-alization, creating a first rate environment while providing more and better quality steel products.Chairwoman: Xie Qihua President: Ai Baojun董事长:谢企华Chairwoman: Xie Qihua总经理:艾宝俊President: Ai Baojun02 / 03宝山钢铁股份有限公司(以下简称“宝钢股份”)自建成投产以来,在向社会提供高品质钢材的同时,也时刻把保护环境作为追求目标。作为一个资源和能源消耗都很集中的企业,宝钢股份生产经营活动与环
14、境有着密切的关联。节约资源和能源,尽量减少环境负荷,是企业的社会责任。向社会公布环境方面的信息,表明我们对保护环境的诚意。通过发布环境报告,宝钢股份希望社会各界能够清楚地了解公司生产中所涉及的环境因素以及我们的做法和效果。本版环境报告将对公司的历史和生产工艺作简要介绍,系统描述环境政策、环境因素、组织机构、资源和能源消耗、污染预防和控制、环境指标等环境方面的信息。环境保护是增强企业竞争力,实现可持续发展的必要前提,我们深深懂得环境保护对于企业的意义。我们将定期出版环境报告,希望您给予支持和鼓励。序 言ForewordEver since her birth, Baosteel has begu
15、n her quest of providing society with fine quality steel as well as protecting the environment.As steel production is an energy and resource intensive process, Baosteel op-erating activities have close relationship with the environment. Saving energy and re-sources, and reducing environmental burden
16、 are the social responsibilities Baosteel will-ingly shoulder. This environmental report tells the social public what we are doing in this regard and shows our sincerity and commitment in environmental protection.The report briefly introduces the Company history and production processes, and describ
17、es in a systematical way our environmental policies, environmental aspects, organizational structure, resources and energy consumption, pollution prevention and control, and some environmental index.Environmental protection can boost corporate competitiveness and is condu-cive to sustainable develop
18、ment. It is with this understanding that we are publishing this report now and in a regular basis for the future. Your comments and suggestion is invaluable for us.04 / 05宝山钢铁股份有限公司地处上海市宝山区,厂区占地18.98平方公里,北依长江,东临吴淞口,水陆交通便捷。公司最初为国有独资企业上海宝山钢铁总厂,2000年2月3日宝钢股份创立,同年12月12日在上海证券交易所上市。宝钢股份是中国特大型钢铁联合企业,始建于197
19、8年12月23日,一期工程于1985年9月15日建成投产,二期工程于1991年6月建成投产,三期工程于2000年6月建成投产。公司基本情况固定资产479.68亿元员工人数153252003年钢产量1155万吨2003年钢材销售量1105万吨2003年销售额441.58亿元2003年税后利润70.14亿元Baosteel with an area of 18.98 square kilometers is located in Baoshan District, Shanghai, adjoining Yantze River in the north, and Wusong Mouth in
20、the east, convenient for land and water transport. The Companys predecessor was the state-owned Shanghai Baoshan Iron and Steel Works, which was turned into stock company in February 3, 2000, listed at Shanghai Stock Exchange on December 12 of the same year.Baoshan Iron & Steel Co. Ltd, the largest
21、integrated steel producer in China, started its construction on December 23, 1978. Phase I project was completed on September 15, 1985, Phase II in June, 1991, and Phase III in June, 2000. Basic Information of the CompanyFixed assets47.968 billion RMBNumber of employees15325Steel output 200311.55 mi
22、llion tonSteel sales 200311.05 million tonSales revenue 200344.158 billion RMBNet profit 20037.014 billion RMB| 企 业 简 介 |Corporate HistoryThe Companys annual steel capacity stands at 1.1 million tons. The production processes includes sintering, coking, BF, BOF, EAF, blooming, hot rolling, cold roll
23、ing, seamless tube, wire rod and auxiliary processes like power plants, oxygen plants, public utilities and transportation.The main products are hot rolled sheets, cold rolled sheets (including galvanized, tin plate, color-coated, electrical steel), seamless steel tubes, high-speed wire rod, widely
24、used in automobiles, household appliances, boilers, shipbuilding, machinery, oil exploration and oil and natural gas transfer. The Company has been bent on well-balanced development of steel production and environmental protection by pro-moting cleaner production, installing a full set of pollution
25、control facilities, enhancing management and stressing full involve-ment. 公司目前生产能力为年产钢1100万吨,主要生产工序有:烧结、炼焦、高炉、转炉、电炉、初轧、热轧、冷轧、钢管、线材,以及配套的电厂、制氧、能源介质、运输等辅助工序。主要产品有热轧板卷、冷轧板卷(普冷板、镀锌板、镀锡板、彩涂板、电工钢)、无缝钢管、高速线材等,广泛应用于汽车、家电、锅炉、船舶、工程机械的制造,以及石油开采、油气输送等行业。公司致力于生产和环境的协调发展,推行清洁生产,配套完善的环保设施,通过严格管理和全员参与积极推进环境改善。06 /
26、070369987036920002001200220030.402.483.233.513.663.874.716.516.987.278.237.708.599.8610.9811.3011.51 11.5811.55钢产量(百万吨)Steel Output (million ton)钢铁生产过程的环境因素Environmental Aspects in Steel Production 排放的主要污染物种 类单 位数 量大气颗粒物吨8935SO2吨20602COD吨621油类吨2
27、9.1氨氮吨21.0Major pollutants dischargedCategoryUnitAmountDustton8935SO2ton20602CODton621 Oilston29.1NH3-Nton21.02003年主要数据购入的资源和能源种 类单 位数 量铁矿石万吨1683.9煤万吨1172.5白云石、石灰石万吨319.3重油吨2402工业水使用万立方米5292Resources and energy consumedCategoryUnitVolumeIron oreMillion tons16.839CoalMillion tons11.725Dolomite, limes
28、toneMillion tons3.193Heavy oilton2402Fresh waterMillion cubic meters52.92Major statistics of year 200308 / 09公司将环境保护作为企业管理的重要内容,我们的环境方针是:“控污染、节资源、兴利用,建设生态型钢铁企业”并做出以下承诺:从原燃材料、设备、物资的采购,到钢铁冶炼、产品制造、成品外运全过程预防和控制污染,各阶段努力减轻环境负荷,实现持续改进。不断改进工艺,节省资源、能源,推进废物综合利用,推进清洁生产。严格遵守国家和地方的各项环保法律、法规。全员行动建设生态型钢铁企业,与国际社会合作
29、,促进环境保护。Baosteel considers environmental protection to be the essential part of the managerial task. Our environmental policy is summed up as: “Construct an ecotype steel enterprise through pollution prevention, resources and energy conservation and waste recycling.” We make the following commitment
30、: Constantly implementing and improving full-process pollution prevention and control from procuring of fuels, raw materials and equipment, to the production and transportation of steel products to reduce environmental burden; Constantly improving processes, saving resources and energy, promoting wa
31、ste reutilization and cleaner production; Strictly complying all national and local environment protecting laws and regula-tions; Constructing an ecotype steel enterprise with all stuff involved and joining hands with international communities to promote environmental protection.环境政策Environmental Po
32、licy| 环 境 管 理 |Environmental ManagementConstruct an ecotype steel enterprise through pollution prevention, resources and energy conservation and waste recycling.10 / 11组织机构和职责Organizational Structure and Responsibilities公司于1996年9月成立了工作小组,按照ISO14000标准建立了环境管理体系,1998年1月在国内冶金行业首家获得ISO14001环境管理体系的认证。1998
33、年以来,公司每年组织内部体系审核2次,并接受外部组织的监督审核1次,每3年接受外部组织的换证审核1次。2003年,公司识别污染控制、综合利用、节材、节能4个方面的环境因素5032个,确定重要环境因素570个。145个重要环境因素制定了目标、指标,采取立项改造方式进行控制,其余425个重要环境因素通过运行程序、应急预案得到有效控制,一般环境因素也通过作业指导书进行了控制。In September 1996, a work team was set up to construct EMS (Evironmental Management System) according to ISO14000
34、standards under direct instruction of the President. In January 1998, the Company became the first steel producer in China to obtain ISO14001 certification.Since 1998, the Company has held the internal EMS audit twice a year and the external audit once a year and the external re-certification audit
35、once every three years.Up to 2003, 2,035 evironmental aspects in such aspects as pollution control, waste reutilization, resources and energy conservation have been indentified, among which 570 factors were marked as important aspects. Objectives, targets, programs have been established to improve 1
36、45 factors; the rest 425 factors are brought under effective control through process control and contingency plans. Other ordinary envi-ronmental aspects have also been addressed through operation manuals.体系审核EMS Audits| 环 境 管 理 |Environmental Management为保证内部审核的质量,公司邀请专家讲学,目前共培训内部审核员220名。培训中心每年分别针对管
37、理者、操作者和技术人员,组织环境法律法规、公司环境管理制度、环保技术等方面的培训课程,并鼓励个人根据需求报名参加相应的培训。公司在内部网站上发布环境管理制度、环境技术等资料,方便员工学习。To ensure the quality of internal audits, the Company invites experts to give lectures and now has 220 trained interanl auditors.Every year, the Education Center organizes training courses on environmen-tal
38、 laws and regulations, EMS and environmental technologies, designed specifi-cally for administrators, operators and technicians. Individuals are encouraged to enter for trainings according to their need. EMS documents and environmental tech-niques are made available on the intranet for the convenien
39、ce of study.员工培训Staff Training12 / 13公司安全环保处负责收集整理与公司有关的环境法律法规和标准,并及时修订公司管理文件,以保证公司的生产经营活动符合法规要求。每年的环境管理体系评审中对环境法律法规的符合性进行评价。为了更好地保护环境,而不是仅仅符合法规的要求,公司制定了污染物排放内部控制标准,作为项目设计的依据和日常环境管理的要求。The safety and environmental protection division is responsible for collecting, assorting and issuing environmental
40、 laws, regulations and standards relevant to the company on the company intranet. EMS documents are modified in a timely man-ner to guarantee compliance. Compliance assessment is conducted in the annual EMS audit.In order to better protect the environment, the Company enacts internal con-trol standa
41、rds stricter than that by the government for pollutant discharge to guide project designs as well as routine environmental management.环境法规识别与遵守Regulation Compliance| 环 境 管 理 |Environmental Management公司的环境检测可分为厂区环境空气质量检测、车间空气质量检测、烟囱排放检测、排放水检测、无组织排放检测等。目前,在厂区内和厂区边界上设有5个大气自动检测子站,主要检测项目为SO2、NOx、TSP、CO,通
42、过公司媒体向社区发布宝钢空气质量状况。同时在厂区内按区域分布设置了18个降尘测点,及时了解厂区的环境情况。各废水排放点所属的生产车间建有化验室,对排放的废水进行日常检测,以保证达标排放。废水排放点安装流量计,并在线检测pH值和浊度。2003年度政府环保部门抽查的污染物排放因子全部达到法律法规的要求。公司正在计划完善重点污染源在线检测系统,以更好地控制污染,提升环境质量。环境检测Environmental MonitoringThe environmental monitoring of Baosteel consists of ambient air quality test in the p
43、lant, air quality test in workshops, stack emission test, waste water discharge test and fugitive emission test.For the time being, five automatic ambient air monitor sub-stations are set up inside and on the boundary of the plant, with SO2, NOx, TSP and CO as major test items. Baosteel ambient air
44、quality report is announced through corporate media. In the meantime, 18 dust-falling test points are set up to assess air quality within the plant.14 / 152003年人工检测情况类 别检测因子数量(次)烟囱排气1037废 水5760大气环境569Manual tests conducted in 2003 are as follows.TypeNumbers of test factorsStack emission1037Waste wat
45、er5760Ambient air569Laboratories are equipped in every workshop with wastewa-ter discharge points to conduct daily tests, ensuring that discharge standards are well met. Instruments are placed in the wastewater dis-charge points to test online the pH value, the flow rate and turbidity.In 2003, the p
46、ollutant discharge factors sampled by govern-ment authorities all met the regulation requirements.The company is now planning to improve the online monitor system at major pollution sources for better pollution control and en-vironment quality.| 环 境 绩 效 |公司建厂以来, 致力于保护生态环境, 坚持环保设施和生产设施同步设计、 建设和运行。 在一
47、、 二、 三期工程中, 公司在环保有关设施上总计投资了43.4亿元, 约占总投资的5%。 建成环保设施316套, 其中除尘器219套, 水处理设施64套, 固体废物处置和利用设施26套, 其它环保设施7套。为保证环保设施正常运行, 并不断提高运行效果, 公司每年投入资金进行环保设施改造。 1996年以来共实施环保设施改造284项, 其中水方面56项, 大气方面204项, 固体废物方面12项, 其它方面12项, 总计投入资金4.3亿元。环境投资Environmental Investment2003年宝钢股份环境改造项目大气环境原料区域除尘器改造原料场洒水装置改造石灰窑除尘系统改造炼钢电除尘改造
48、电厂在线烟气检测系统更新铁合金仓库增设除尘系统钢管电除尘改造钢管修磨增设除尘器水环境热轧水处理系统增设撇油装置冷轧废水处理后回用增设船舶废水接收装置钢管废水处理系统改造Baosteel revamping projects in environmental protection in 2003Air quality improvementrevamp dust collectors in raw material yardrevamp watering spraying system in raw material yardrevamp dust collectors at lime kiln
49、 millrevamp EP for converter gas dedustingreplac on-line fume monitors at power stationadd dust collector in ferroalloy warehouserevamp EP at the steel tube millinstall additional dust collectors at steel tube grinding stationWater quality improvemnetadding oil skimming devices to the waste water tr
50、eatment system in the hot-rolling millreutilize treated waste water from the cold-rolling milladd wastewater receipt devices for watercraftsimprove tube mill wastewater treatment systemEnvironmental Performance16 / 172003年宝钢股份环境改造项目大气环境原料区域除尘器改造原料场洒水装置改造石灰窑除尘系统改造炼钢电除尘改造电厂在线烟气检测系统更新铁合金仓库增设除尘系统钢管电除尘改造