1、Embracing the“China opportunity”Ilkka Sami Managing Director,Comau China 2016 PMI Congress 2 Contents Industry Transformation 1 2 Building for the future 3 Grasping the opportunities The China Opportunity Many Faces of China Opportunity during past decades Mass production with low labor cost Huge Av

2、ailable market Strong Capacity Growth-Demand New Opportunities in Advanced Manufacturing Sector 3 Index SOURCE:”Design of reconfigurable manufacturing systems”,Journal of Manufacturing Systems,2013 Dedicated manufacturing lines Flexible manufacturing lines Reconfigurable manufacturing lines General-

3、purpose machine tools The China Opportunity Industry In Transformation 4 Index Six core principles of reconfiguration Customized Production:Continuously shortening product life cycles.Rapid quantity fluctuation.Small batch sizes up to make-to-order production and at the same time a large number of v

4、ariants.High degree of alteration in the part spectrum.Raising product quality demand.Reconfigurable Manufacturing Systems represent the solution with an important contribution from Robotics.Convertibility Integrability Modularity Diagnosability Customization Scalability The China Opportunity Changi

5、ng Customer Needs 5 Manufacturing as a backbone of the economy Increased competition from both developing and developed countries Demographic shifts and aging populations Pressures on green development and resource efficiency Industrial 4.0 Made in China 2025“Intelligent Manufacturing”is the key sol

6、ution Government Driving Change Strengthen the competitiveness and productivity of national manufacturing in the increasingly competitive global market.6 SOURCE:Deloitte Touche Tohmatsu Limited and US Council on Competitiveness,2016 Global Manufacturing Competitiveness Index Advanced Manufacturing T

7、echnologies US CHINA EUROPE Predictive analytics 1 1 4 Smart,connected products(IoT)2 7 2 Advanced materials 3 4 5 Smart factories(IoT)4 2 1 Digital design,simulation,and integration 5 5 3 High performance computing 6 3 7 Advanced robotics 7 8 6 Additive manufacturing(3D printing)8 11 9 Open-source

8、design/Direct customer input 9 10 10 Augmented reality(to improve quality,training,expert knowledge)10 6 8 Augmented reality(to increase customer service&experience)11 9 11 Ranking of future importance of advanced manufacturing technologies Advanced Manufacturing Technologies Will Fuel Competitivene

9、ss 7 Index Future of Automotive Manufacturing SOURCE:F&S,September 2016-Revisited M2H(Machine to Human)H2M(Human to Machine)Factory of Today Factory of the Future Preprogrammed machines to execute assigned tasks.Preventive maintenance systems.Highly configurable and flexible production cells operate

10、d by robots.Optimization through systematic feedback from the production machinery.Real-time production optimization through integration with simulation techniques.Predictive analytics through pattern recognition methods.Encryptions in data packets to enhance cyber security.Automatic capturing,model

11、ing,and optimizing of production systems.8 9 Contents Industry Transformation 1 2 Building for the future 3 Grasping the opportunities 10 Comau Approach Competence is the KEY Technology,Project Management,Comau People.How Comau grasp the opportunity:3,Solution Comau Solution for“Intelligent manufact

12、uring”2,System 1,Product Comau robot and Automation products 2,System Comau System to support our Solution 11 Comau Products for “Intelligent Manufacturing”Industrial Robots Service Robots Autom.Products Articulated Scara Collaboratives Wearable Logistics(Mfg AGV)Educational Welding Guns Hybrid Lase

13、r Source Others Low&PAL NJ&NJ4(Med/High/Heavy)Arc-Heavy I.Comaus project management ensure coherence between strategy and execution:-PMO(Project Management Office)-Risk Management Comau Competence:Project Management 12 13 2 Cities 4 Lines 14 Robots 300 Stations 4,000 Components 12,000 Drawings 110,0

14、00 Engineering&Commissioning Hours 100,000 Parts 3 PMs 3 20 Core Team members 20 10-20 Electrical Engineers 20 35 200 20-40 Mechanical Engineers 200 MFG&Instal people Total Length of line:1,000 Meters Engineering/Purchasing&Manufacturing/Installation for PA/Shipping/Installation/Commissioning/Try ru

15、n/Mass production 2,000 Purchase Orders Complexity of Project Complexity of Project CHINA:Sales Team ITALY:Head Office FRANCE:PM INDIA:Software U.S.A:Technology A U.K.:Technology B ROMANIA:Fabrication POLAND:Invoicing GERMANY:Client 14 Competence:Project Management Policy Process 15 Competence:Proje

16、ct Management System&Tools 16 Comau Sector Policies Project Management System Global Procedures&Operating Instruction 17 Global Sector Country Competence:Project Management Global Local 17 18 Project Execution Risk Management A New Process and a Project Risk Register Portal used globally by the PM p

17、rofessional Family-Integrated with Comaus Data Management Systems-Unique Work Place for PMTeams housed in Sharepoint-Drives PMT to follow stepwise the RM process A Project Risk Management Process aimed to standardize,simplify and make it more effective,in a multicountry and complex environment.Compe

18、tence:Project Management Risk Management 18 19 Contents Industry Transformation 1 2 Building for the future 3 Grasping the opportunities 20 Comaus most important assets are our people and their competencies Our Comau Academys forty plus years of experience allow us to play a leadership role in compe

19、tency development 3 branches of Comau Academy:PROJECT MANAGEMENT ACADEMY INDUSTRIAL AUTOMATION University Master MANUFACTURING AUTOMATION&DIGITAL TRANSFORMATION Executive Master Responsibility:Comau Academy 20 21 Comau PM Academy supports Project Managers with training to get the PMP Certification C

20、omau PM Academy was established to develop Project Management culture and skills and enhance the PM Family knowledge and culture.Academy Trainers are Comau Employees.Since 2008,Comau PM Academy is a PMI Global R.E.P.,Global Registered Education Provider.Comau PM Academy is a Center of Excellence abo

21、ut project management for all FCA Group.Responsibility:Project Management Academy 21 Responsibility:Two Master Programme 2 year Masters Degree highly oriented to experiential learning and designed according to Comaus main business processes Certificate 2nd level University Master Students from the b

22、est universities around the world 5 editions with more than 90 international participants INDUSTRIAL AUTOMATION University Master The only one in the market,aim to develop talents who can Deal with the automation field both from the technical&managerial points of view.Class room+Company Experiences+

23、Real Project Work Be prepared for the digital transformation MANUFACTURING AUTOMATION&DIGITAL TRANSFORMATION Executive Master 22 23 Comaus study case is presented in Dr.Kerzners lastest book on Best Practices in Project Management First Comaus publication on Project Management,published globally in

24、English,Chinese and Italian Second Comaus book on Intercultural Management.“Chinese version available now!”Sharing Knowledge by Publishing books Made in China 2025 Industrial 4.0 Innovation Solution Manufacturing automation Robot Simulation CSR Project Management Intelligent Manufacturing Competence Advanced Manufacturing Digital Factory 24 25 Xie Xie Ling Ting 谢谢聆听 One Team,Many Talents