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1、嘉实多风机润滑与智能运维刘刘 新新 春春2022全球海上风电大会全球海上风电大会 2022-11CASTROL WIND POWER市场趋势MARKET TRENDS国际能源机构和全球风能理事会等组织表示,到2040年全球能源产量的6 15%可能来自风力,而到2050年这一数字可能为17 31%Organisations like the International Energy Agency&BP Energy Outlook have suggested that by 2040,6-15%of global energy production could come from wind,a
2、nd in 2050 that number could be 17-31%来自专家的客观回应是,到2030年,由于风机技术的进步,风力发电成本可能会减少24-30,这一结果已经被预见或部分实现The median response from experts was that wind power cost could be reduced by 24 30%by 2030 based on the current and projected advances in turbine technology目标是降低度电成本The objective is to lower the levelis
3、edcost of energy(LCOE)风力发电成本有两个主要方面:资本折旧成本偿还(含利息)与运营维护费用The cost of electricity from wind has two primary facets:Capital cost repayments(with interest)and operation and maintenance(O&M)costsCASTROL WIND POWER我们的客户希望其使用的润滑油能够:OUR CUSTOMERS WANT THEIR LUBRICANT TO:WHAT DO YOU EXPECT FROM YOUR LUBRICAN
4、T?您对所使用的润滑油有什么期望?性能良好,符合要求Perform well and meet the specification能够保护齿轮箱/轴承Protect the gearbox/bearings运行良好,防止停机Work well and prevent downtime长效的使用寿命(例如,不能在短时间内被污染)Have a long life(e.g.does not become contaminated rapidly)环保Be eco-friendly无需持续维护Not require constant attention实现更高的效率(帮助降低度电成本Drive bet
5、ter efficiency(help to lower LCOE)CASTROL WIND POWER面临的挑战THE CHALLENGES计划外的停机时间计划外的停机时间Unscheduled downtime调查结果表明约24%的停机事件是计划外的,造成的停机时间约占总停机时间超过40%1。The findings showed that about 24%of all downtime events are unscheduled,causing more than 40%of total downtime1.成本较高成本较高Costly events没有什么因素像停机一样对风机的效率
6、以及度电成本产生如此影响,将近40的计划外停机时间都归因于齿轮箱故障,每次故障的成本高达20万美元1。Nothing hurts wind turbine efficiency and cost control(LCOE)like downtime and nearly 40%of unscheduled downtime days are attributed to gearbox failures,costing up to 200,000 USD per event1.降低度电成本降低度电成本Lower LCOE齿轮箱故障原因:Causes of gearbox failure:轴承磨损
7、Wear-and-tear in bearings行星轮轴承磨损Planet bearing wearing out齿轮磨损Grinding temper on gear wheel齿轮断齿Tooth broken on gear wheel齿轮箱的前期故障增加了能源成本:Premature failure of gearboxesincreases cost of energy through:风机停机Turbine downtime计划外的维护Unplanned maintenance齿轮箱更换、修理Gearbox replacement and rebuild延长保质期Increased
8、 warranty reservesSources:1.The Wind Operations and Maintenance Report,The Wind Energy Update,2016.2.SincroMec nica Wind Oil Evaluation 2016.3.8 year customer field inspection(USA,2017).4.3 year field trial 2013.5.Castrol Laboratory Compatibility since 2013.CASTROL WIND POWER嘉实多专注风电润滑近40年CASTROL WIN
9、D POWER嘉实多风电润滑产品方案1.主轴承主轴承Castrol Tribol GR SW 460-12.变桨轴承变桨轴承Castrol Tribol GR SW 460-13.偏航轴承偏航轴承Castrol Tribol GR SW 460-14.液压系统液压系统Castrol Hyspin AWH-M 32(SC)Castrol Brayco 7175.主齿轮箱主齿轮箱&偏航齿轮箱偏航齿轮箱Castrol Optigear Synthetic X Castrol Optigear Synthetic CT Castrol Optigear Synthetic ACastrol Optig
10、ear MX 320&4606.电机轴承电机轴承Castrol Tribol GR 100-2 PD7.偏航开齿偏航开齿Castrol Tribol 1350 2.5 PDCastrol Molub-Alloy OG 936 SF Heavy CASTROL WIND POWER嘉实多主要风电OEM合作伙伴CASTROL WIND POWER 自2013年以来为Vestas初装Exclusive first fill with Vestas since 2013装机量装机量90,000MW,并在全球范围内不断增长/90,000 MW and growing globally 高性能耐磨保护Hi
11、gh performance wear protection 增加冷却器效率Increased cooler efficiency 更宽的工作温度和更厚的油膜,粘度指数(VI=180)Higher viscosity index(VI=180)for wider operating temperatures and thicker oil film 超低水分:平均68ppm Ultra low water:68 ppm in-service average 全寿命低泡沫性Low foaming for the life of the oil 与其他风机齿轮油兼容性良好Compatible wi
12、th other wind gear oils 首款注册的碳中和风电齿轮油First Carbon Neutral Wind Gear Oil 全球工程技术支持Global Engineering SupportCASTROL OPTIGEARSYNTHETIC CT320CASTROL WIND POWERCASTROL TRIBOLGR SW 460-1嘉实多希望提供最低的润滑总成本Castrols desire to provide the lowest total cost for lubrication为风机轴承定制设计Custom designed for wind turbine
13、 bearings广泛开发我们的润滑脂:Tribol GR SW 460-1/Extensive development of our grease:Tribol GR SW 460-1 性能:用于解决主轴承润滑问题Performance:built to address concerns in main bearing lubrication 低风险:实验室和现场验证的性能和兼容性Low risk:lab and field validated for performance and compatibility 简化:能够整合到其他应用Simplification:ability to co
14、nsolidate to other applications良好的兼容性,易于在工作期间更换Good compatibility for easy change over during service一种油脂来迎接风机面临的多重挑战One grease to meet the multiple challenges faced by wind turbines在您需要的时候提供完整的服务和支持Complete service and support when you need it全球工程技术支持Global Engineering SupportCASTROL WIND POWER智能运维智能运维油液质量传感器、粒子计数器CASTROL WIND POWER