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1、AUTOMOTIVE IQ REPORT:COST&SUSTAINABILITY CONCERNS IN AUTOMOTIVE BATTERY PACK CREATION Automotive IQ Report:Cost&Sustainability Concerns in Automotive Battery Pack Creation 2Automotive IQ Report:Cost&Sustainability Concerns in Automotive Battery Pack Creation 2FROM THE EDITORData Collection MediaDiel
2、ectric Layer+UL 94 rated dielectric insulation layer.+Different types of materials available,such as PET.+Cold and hot lamination options available.+Connected to current collectors for voltage and temperature sensing.+Seamless assembly of flexible printed circuit board with built-in fusible link des
3、ign.+Provides robust connection to control board.+Incorporate signal connectors.+Robust packaging for high-vibration environments.+Various plastic material options available.+Wide range of current densities.+Wide range of designs-cylindrical and prismatic.+Prismatic battery cells:customized impact e
4、xtruded battery cans with no side-wall-to-bottom-layer thickness ratio limit.o Ensures precision control on material thickness.+High-precision stamped for tight tolerances.Achieves excellent current density spread.+Single/multi-layer options.+Dielectric insulation layers incorporated.+Specific confi
5、gurations to attain required outputs.Customizable for tight space constraints.+Multiple module-to-module connection options.+Positive and negative terminals can be formed down to cell level for laser weld or wire bond attachment.Current CollectorBattery Cell HolderBattery CellsA battery pack creatio
6、n refers to the process of designing,assembling,and integrating a collection of individual batteries into a single unit that can store and provide electrical energy to power electric and hybrid vehicles.While battery packs are not strictly a requirement to produce electric vehicles(EVs)and hybrid el
7、ectric vehicles(HEVs),automakers can enhance their vehicles by integrating them,as the components store the energy needed to drive the vehicle and power various systems.With improved energy density,charging capabilities,and longevity,battery packs contribute to an enhanced overall vehicle performanc
8、e and can reduce the environmental impact of the vehicles.Automotive IQ Report:Cost&Sustainability Concerns in Automotive Battery Pack Creation 3THE CREATION OF A BATTERY PACK INVOLVES SEVERAL KEY STEPS:J Cell Selection:Various battery cells,such as lithium-ion(Li-ion)cells,are evaluated and selecte
9、d based on factors like energy density,power output,safety,longevity,and cost.The specific chemistry and arrangement of cells can vary depending on the vehicles requirements.J Design and Packaging:Engineers design the physical layout of the battery pack and must consider factors including available
10、space within the vehicle,weight distribution,cooling requirements,and structural integrity.Protective features to guarantee safety of the pack itself,as well as its surroundings within the vehicle,are also essential in the pack design process.J Thermal Management:Efficient cooling and heating system
11、s are integrated into the battery pack to maintain optimal operating temperatures for the cells.Factors such as extreme temperatures can affect the performance,lifespan,and safety of the cells,so as any professional working in the EV battery space would know,thermal management is crucial.J Electrica
12、l Integration:The correct wiring and electrical circuits must be incorporated to connect the individual cells within the battery pack to ensure the collective cells provide the desired voltage,current,and power output.J Battery Management System(BMS):A BMS is used to monitor and manage the performan
13、ce of individual cells within the pack,helping to balance the charge across cells,prevent overcharging or over-discharging,and finally,to provide vital information to the vehicles control systems.J Further Safety Features:Battery packs include safety measures such as fuses,disconnect switches,and co
14、ntainment systems to prevent or mitigate risks associated with thermal runaway,short circuits,and other potential hazards.J Quality Control and Testing:Battery packs undergo extensive testing so that safety,performance,and reliability standards are met.Tests undertaken include checks on capacity,eff
15、iciency,thermal behaviour,vibration resistance,and more.J Manufacturing and Assembly:The individual components,including cells,wiring,BMS,and safety features,are assembled according to the design specifications and with consistency and efficiency in mind.J Integration into Vehicles:Once the battery
16、pack is complete,its integrated into the vehicles chassis according to the OEMs specifications.The pack must be connected to the vehicles powertrain,control systems,and charging infrastructure.Although on paper the benefits of battery pack creation are clear,there are factors that could lead to a pr
17、evention of the adoption process,and questions of cost and sustainability concerns also arise for the industry.To address these challenges and concerns,Automotive IQ partnered with ENNOVI,a Mobility Electrification Solutions Partner that designs and manufactures customized interconnect and high-prec
18、ision system solutions for electric vehicles.In this nascent race to an electric future,ENNOVI believes speed wins,and is dedicated to realizing EV OEMs needs,from product,process,and manufacturing,on a global level.Together,Automotive IQ and ENNOVI produced a market survey,Cost&Sustainability Conce
19、rns in Automotive Battery Pack Creation,to gather information regarding the cost concerns faced by OEMs and suppliers when creating their battery packs,as well as their priorities and plans concerning sustainability.We could not have produced this report without the insight of Automotive IQs databas
20、e of over 100,000 automotive industry engineers,CEOs,Directors,Managers,and Technologists.Thank you to those who contributed to this survey.To dive deeper into sustainability and cost concerns,Automotive IQ also interviewed Randy Tan and Ulrich Plewnia from ENNOVI to gain a technology solution provi
21、ders perspective.ENNOVI offers components to a battery module within a battery pack,and therefore Randy and Ulrich provide insights into the sustainability goals and priorities of ENNOVIs journey.Steven Wicks Editor,Automotive IQTABLE OF CONTENTSJ PAGE 5:SURVEY FINDINGS:COST&SUSTAINABILITY CONCERNS
22、IN AUTOMOTIVE BATTERY PACK CREATIONJ PAGE 11:ENNOVI INTERVIEW ON SUSTAINABILITY AND COST CONCERNS Automotive IQ Report:Cost&Sustainability Concerns in Automotive Battery Pack Creation 4Automotive IQ Report:Cost&Sustainability Concerns in Automotive Battery Pack Creation 5SURVEY FINDINGS:COST&SUSTAIN
23、ABILITY CONCERNS IN AUTOMOTIVE BATTERY PACK CREATION Geographical Distribution of Respondents J North America-45%:North America stands out as the most represented region,indicating a strong presence of industry professionals in this region.This result isnt too surprising,with North America contribut
24、ing to a huge level of vehicle manufacturing in areas such as Detroit,Ann Arbor and Silicon Valley.J Europe-24%:European respondents make up a substantial portion of the survey,underscoring the importance of the European automotive market.With well-established European OEMs such as BMW,Renault,Porsc
25、he,Mercedes-Benz,Volkswagen and Peugeot originating from Europe,its understandable why almost a quarter of respondents are from this continent.J Asia-5%:Asian respondents,while representing a relatively smaller percentage,contribute to the global diversity of the survey.On the contrary,the highest s
26、elling EV region is in China with 6 of the top 10 Global Battery Suppliers also from there.J South America,Africa,Oceania-26%:With smaller percentages of survey respondents,these continents have been grouped together.South America represents the most significant share of respondents,followed by Afri
27、ca,then a very small percentage from Oceania,which includes Australia and surrounding regions.The geographic distribution of respondents demonstrates a broad reach,with participation from professionals in North America,Europe,South America,Africa,Asia,and Oceania.This global representation ensures a
28、 comprehensive perspective on the automotive industrys outlook regarding battery pack creation and cost concerns.SURVEY RESPONDENTS The survey gathered responses from 1500 industry professionals representing a diverse range of job titles and regions.This section provides a breakdown of the responden
29、ts job titles and their geographical distribution.Job Titles of Survey Respondents J Engineer-38.63%:A significant portion of respondents are engineers,indicating their technical expertise and involvement in the automotive industry.J CEO/CTO/CXOs/Directors-29.72%:High-level executives including CEOs
30、,CTOs,CXOs,and directors represent a substantial portion of the respondents,suggesting strategic decision-making involvement.J Sales-23.01%:Sales professionals constitute a notable segment,reflecting the importance of market and customer engagement.J Buyers-8.15%:Buyers are a distinct group of profe
31、ssionals involved in procurement and supply chain management.J Other-0.48%:A small percentage of respondents fell into the“Other”category,encompassing various roles not covered by the above categories.The diversity of job titles among respondents underscores the multi-disciplinary nature of the auto
32、motive industry,with contributions from engineers,top-level executives,sales professionals,and procurement experts.This section of the report is a market analysis,presenting the findings of a survey conducted among automotive industry professionals to assess their attitudes towards cost and sustaina
33、bility concerns in battery pack creation for EVs.Engineer38.63%29.72%CEO/CTO/CXOs/DirectorsSales23.01%BuyersOther8.15%0.48%Automotive IQ Report:Cost&Sustainability Concerns in Automotive Battery Pack Creation 6COST The survey aimed to understand the significance of cost considerations,specific cost
34、concerns,the impact on decision-making,and the actions being taken to address these concerns.The survey revealed that cost concerns are indeed significant,affecting decision-making processes and leading to active efforts to find solutions.Question 1:Importance of Cost Concerns J 73%of respondents in
35、dicated that cost concerns are Significant in their battery pack creation process.J 22%considered cost concerns Somewhat Significant.J 5%chose Neither Significant nor Insignificant.The majority of respondents perceive cost concerns as a significant factor in their decision-making process.The 22%who
36、view it as somewhat significant may be cautiously evaluating the cost implications or considering cost-saving measures.Question 2:Specific Cost Concerns (respondents were able to select more than one option)J Manufacturing costs:50%indicated this as a concern.J Labor costs:49%considered labor costs
37、a concern.J Supply chain costs:43%mentioned supply chain costs.J Raw material costs:41%of respondents cited this as a concern.J Testing and validation costs:28%identified these as concerns.J 0.5%selected Other.Respondents highlighted various cost concerns,with manufacturing,labor,and supply chain co
38、sts being the most prevalent.The Other category indicates specific issues such as capital expenditures,design considerations,project costs,and safety.Perhaps what the industry hasnt taken into account is what the actual costs are.When speaking with Randy and Ulrich from ENNOVI on the cost concerns i
39、n the industry,they advised that the costs of battery pack creation has dramatically decreased.“The cost of the battery pack has seen a sharp reduction from over$1000/kwh(Year 2008)to todays cost of under$150/kwh.We are expecting to see this decline continue,perhaps to a level below$90/kwh by 2028.T
40、he major contributor to this cost reduction is the improvement in battery cell chemistry.We should see more improvements over the next decade with technology like Solid State and Sodium Ion.”Question 3:Impact on Decision-Making (respondents were able to select more than one option)J 57%reported comp
41、romising on quality or performance due to cost concerns.J 50%indicated that cost concerns lead to delays in product development.J 44%stated that cost concerns limit their choice of components/suppliers.J 36%mentioned increased overall production costs.Cost concerns have a substantial impact on decis
42、ion-making,often leading to trade-offs between cost,quality,and development timelines.From this,it could be said that the industry needs to hear directly from battery pack and solution providers to reassure OEMs on the concerns of cost and whether investment could impact quality or performance in ot
43、her areas.On the other hand,even if the costs of battery pack creation have decreased,this could still be too high for the automotive industry,so changes may need to be made at the provider end as well.Question 4:Seeking Solutions 92%of respondents are actively seeking solutions to overcome cost con
44、cerns.Such a large majority proves that cost concerns are a considerable obstacle for the industry when considering adopting battery packs into their vehicles.So,what solutions can be considered to overcome this cost barrier?This was considered by the next question.Question 5:Steps to Address Cost C
45、oncerns (respondents were able to select more than one option)J 59%are investing in research and development for cost reduction.J 51%are implementing cost optimization strategies.J 42%are exploring alternative materials or suppliers.J 40%are collaborating with battery pack manufacturers or experts.J
46、 Other responses include intensifying procurement from China and focusing on improving battery efficiency.Respondents are taking proactive steps,such as exploring alternative materials,optimizing costs,investing in R&D,and collaborating with experts to mitigate cost concerns.These results do imply t
47、hat the industry wants or will want to invest in battery pack creations,as they are seeking actions to get around the associated cost concerns.By creating internal strategies,the question of timeline of implementation arises;what is the anticipated timeline for overcoming cost concerns and adopting
48、battery packs?Automotive IQ Report:Cost&Sustainability Concerns in Automotive Battery Pack Creation 7J Within the next 6 months-31%of respondents anticipate overcoming cost concerns in this relatively short timeframe.J Within the next year-The majority,comprising 43%of respondents,believe they will
49、address cost concerns within the next year.J Within the next 2-3 years-A significant portion,22%of respondents,expects to resolve these concerns in the mid-term.J No specific timeline-A small fraction,4%of respondents,did not specify a timeline for overcoming cost concerns.The responses suggest a se
50、nse of urgency among industry professionals in addressing cost concerns,with a substantial portion aiming to do so within the next year.This reflects the dynamic nature of the electric vehicle market and the competitive pressure to optimize costs.Question 7:Willingness to Invest Resources J Yes,if t
51、he benefits outweigh the cost-A significant majority,50.00%of respondents,are open to investments if they can demonstrate a favorable cost-benefit ratio.J Yes,definitely-42%of respondents are unequivocally willing to invest resources to overcome cost concerns.J Undecided-A smaller proportion,7%of re
52、spondents,remain undecided about resource investments.J No,not currently-Only 1%of respondents expressed a reluctance to invest at this time.The survey underscores the industrys overall willingness to allocate resources to address cost concerns,with a substantial majority considering investments und
53、er specific conditions,primarily when benefits outweigh costs.Question 8:Types of Investments Considered (respondents were able to select more than one option)J Supplier/partner collaboration-A majority,54%of respondents,see collaboration as an essential investment.J Process optimization-Over half,5
54、2%of respondents,plan to invest in optimizing their processes.J Research and development-45%of respondents are willing to invest in R&D efforts.J Equipment/machinery upgrades-34%of respondents are considering investments in upgrading equipment.J Other-A minimal percentage,1%of respondents,specified
55、alternative investment types.Respondents are open to diverse investment approaches,with a strong emphasis on process optimization and collaboration with suppliers or partners.These investments aim to enhance efficiency and reduce costs in battery pack creation.Question 9:Factors Influencing Investme
56、nt Decisions(respondents were able to select more than one option)J Market demand for cost-competitive solutions-A significant majority,56%of respondents,are influenced by market demand for cost-competitive solutions.J Improved battery pack performance-Nearly half,49%of respondents,prioritize improv
57、ements in battery pack performance.J Competitive advantage-42%of respondents consider gaining a competitive edge as a key factor.J Potential cost savings-37%of respondents are driven by the potential for cost savings.J Regulatory requirements-26%of respondents acknowledge the influence of regulatory
58、 requirements.J Other-A marginal percentage,1%of respondents,specified additional factors shaping their investment decisions.The driving factors behind investment decisions are multifaceted,with a strong focus on market demand,performance improvements,and cost savings.Respondents recognize the impor
59、tance of regulatory compliance and competitive positioning in their investment choices.Question 6:Anticipated Timeline for Overcoming Cost Concerns Within the next 6 months31%Within the next 2-3 years22%No specific timeline4%Within the next year43%Automotive IQ Report:Cost&Sustainability Concerns in
60、 Automotive Battery Pack Creation 8SUSTAINABILITY This section examines the survey responses related to the importance of sustainability in battery pack creation for electric vehicles,the willingness to invest resources in sustainable practices,the types of investments considered,and future plans fo
61、r achieving sustainability goals.The responses highlight the industrys commitment to sustainability and its proactive approach to integrating sustainable practices into the battery pack creation process.Question 10:Importance of Sustainability J Yes,it is a major priority-A significant majority,60%o
62、f respondents,consider sustainability a major priority in their organizations battery pack creation process.J Yes,but it is not the primary focus-37%of respondents acknowledge sustainability as important but not the primary focus.J No,it is not a priority-A small percentage,3%of respondents,do not p
63、rioritize sustainability in their battery pack creation process.The survey results indicate that sustainability is a significant consideration for a large majority of industry professionals,reflecting the growing emphasis on environmental responsibility within the automotive sector.Its not just the
64、EV battery space that are focusing on sustainability,this focus is strong across multiple areas of the industry,from e-motor design,tires and seating.In early 2023,Automotive IQ ran a survey to its automotive seating database,and it was revealed that 90%of automotive seating professionals who respon
65、ded are seeking alternative materials for their vehicle seats and interiors,with the intention of using recycled materials as well as making all parts of the seat to have an end-of-life purpose,contributing towards sustainability.J Yes,definitely-46%of respondents are unequivocally willing to invest
66、 resources in incorporating sustainable practices.J Yes,if the benefits outweigh the costs-An almost equal proportion,46%of respondents,are open to sustainability investments if they prove cost-effective.J Undecided-A small portion,7%of respondents,remain undecided about investing in sustainability.
67、J No,not currently-Only 1%of respondents expressed a lack of willingness to invest in sustainability at present.The survey demonstrates a strong willingness among industry professionals to invest in sustainable practices,either as a strategic choice or when they can demonstrate a favorable cost-bene
68、fit ratio.Question 12:Types of Sustainable Investments Considered(respondents were able to select more than one option)J Implementing energy-efficient manufacturing processes -A majority,60.00%of respondents,consider adopting energy-efficient processes as an important sustainability investment.J Sup
69、plier/partner collaboration for sustainable sourcing -A significant portion,52%of respondents,view collaboration with suppliers and partners as essential for sustainable sourcing.J Research and development for sustainable materials -47%of respondents are willing to invest in R&D efforts for sustaina
70、ble materials.J Investing in recycling and end-of-life solutions-32%of respondents are willing to invest in recycling and end-of-life solutions.J Other-A small fraction,1%of respondents,specified alternative sustainable investment options.Respondents are open to various sustainability investments,wi
71、th a strong focus on energy-efficient manufacturing processes,sustainable materials,and collaborative sourcing for sustainability.Question 11:Willingness to Invest in SustainabilityYes,definitely46%46%Yes,if the benefits outweigh the costsUndecidedNo,not currently1%7%Automotive IQ Report:Cost&Sustai
72、nability Concerns in Automotive Battery Pack Creation 9Question 13:Future Plans for Achieving Sustainability Goals(respondents were able to select more than one option)J Reducing greenhouse gas emissions throughout the product lifecycle-A majority,57%of respondents,aim to reduce greenhouse gas emiss
73、ions.J Investing in renewable energy sources for manufacturing processes-52%of respondents intend to invest in renewable energy sources.J Implementing circular economy practices for battery pack components-48%of respondents plan to implement circular economy practices.J Collaborating with industry o
74、rganizations to develop sustainability standards-34%of respondents plan to collaborate with industry organizations for sustainability standards.J Other-A small percentage,1%of respondents,specified additional strategies for achieving sustainability goals.The future plans of industry professionals hi
75、ghlight a comprehensive approach to sustainability,including circular economy practices,emission reduction,renewable energy adoption,and collaboration with industry organizations for sustainability standards.SURVEY CONCLUSION The findings of this survey,conducted among automotive industry profession
76、als in the battery space,offer an eye-opening narrative of the industrys current stance on critical issues related to EV battery pack creation from a global perspective.The surveys comprehensive analysis reveals the intricate correlation between cost concerns,sustainability priorities,geographical i
77、nfluences,and diverse job roles within the automotive sector.Diverse Roles,Unified Goals:Multidisciplinary Collaboration The automotive industry can only thrive through the employment of diverse expertise,as evidenced by the array of job titles among respondents.Engineers,CEOs,CTOs,CXOs,directors,sa
78、les professionals,and buyers all play integral roles in shaping the industrys trajectory and together their collaboration in addressing the challenges and opportunities associated with EVs and battery pack creation has shaped the findings of this survey.Cost Concerns Cost concerns emerged as a commo
79、n thread woven throughout the surveys responses.The majority of respondents deem cost concerns significant,with an additional segment viewing them as somewhat significant.This underscores the industrys recognition of cost as a pivotal factor influencing the integration of battery packs into electric
80、 vehicles.The urgency is very evident,with a significant proportion aiming to address cost concerns within the next year.Investment in Solutions Respondents expressed their readiness to invest resources in overcoming cost concerns.A substantial majority are willing to commit to investments,especiall
81、y when benefits can be demonstrated to outweigh the costs.These investments span a spectrum of strategies,including research and development,process optimization,supplier collaboration,and equipment upgrades.The willingness to explore alternative materials and suppliers,coupled with efforts to enhan
82、ce efficiency,reflects the industrys proactive stance in navigating cost challenges.Sustainability:An Imperative Goal The survey shows that sustainability plays a central strategic concern of automotive industry professionals,with a significant majority considering sustainability a leading priority,
83、and even those who dont prioritize it still acknowledge its importance.Furthermore,there is a resounding willingness to invest in sustainable practices,underlining the industrys commitment to environmental responsibility.Investments in research and development for sustainable materials,energy-effici
84、ent manufacturing processes,and collaboration for sustainable sourcing showcase a holistic approach to sustainability integration.The survey unveils the sustainable practices that the industry is considering adopting.Implementing circular economy principles,reducing greenhouse gas emissions,investin
85、g in renewable energy,and collaborating on sustainability standards are prominent components of respondents future plans.These strategies underscore the industrys commitment to not only meet but exceed sustainability goals through battery pack creation.In conclusion,the survey findings paint a sharp
86、 picture of an automotive industry that is simultaneously addressing cost concerns and embracing sustainability imperatives.The industrys resolve to find cost-effective solutions while nurturing sustainable practices underscores its dedication to shaping a greener,more efficient,and electrified futu
87、re in automotive battery pack creation.These insights will undoubtedly inform strategic decisions and collaborative efforts as the industry continues its transformative journey into the era of electric mobility.TOWARDS A GREENER TOMORROW:FUTURE SUSTAINABILITY PLANSAutomotive IQ Report:Cost&Sustainab
88、ility Concerns in Automotive Battery Pack Creation 10Automotive IQ Report:Cost&Sustainability Concerns in Automotive Battery Pack Creation 11Q:Based on the survey findings,its evident that cost concerns play a significant role in battery pack creation.From your perspective,why should the automotive
89、industry overcome the concerns of investment in battery packs?What is the outcome of investing?From our perspective,the automotive industry has already overcome the concerns of investment in battery packs.The battery pack is the costliest component within the electric vehicle.We look at todays marke
90、t in electrifying vehicles,and the majority of the investments are poured into battery technology.Battery manufacturers have invested billions and tons of resources to constantly improve the chemistry of the battery cells,driving towards increasing power density and enabling superfast charging while
91、 ensuring safety.All these investments have a unified goal towards a more sustainable future while also ensuring that consumers can get a product on par with the traditional combustion engine vehicle.The cost of the battery pack has seen a sharp reduction from over$1000/kwh(Year 2008)to todays cost
92、of under$150/kwh.We are expecting to see this decline continue,perhaps to a level below$90/kwh by 2028.The major contributor to this cost reduction is the improvement in battery cell chemistry.We should see more improvements over the next decade with technology like Solid State and Sodium Ion.EXCLUS
93、IVE INTERVIEW WITH ENNOVI MANAGEMENT ON SUSTAINABILITY AND COST CONCERNS Automotive IQ spoke with Randy Tan and Ulrich Plewnia at ENNOVI to understand sustainability goals from a technology solution providers perspective.Randy is the Product Portfolio Director of Energy and Ulrich is the Vice Presid
94、ent,Global Product and Program Management at ENNOVI.For this interview,both of their answers have been combined.Randy Tan ENNOVIUlrich Plewnia ENNOVIIn this interview,we discuss the critical considerations surrounding battery pack creation in the automotive industry.As pioneers in battery pack compo
95、nent supply,ENNOVI has played a pivotal role in driving innovation and sustainability in the EV sector.With a comprehensive perspective on the challenges and advancements in this dynamic landscape,Randy and Ulrich shed light on the industrys journey in overcoming investment concerns,reducing costs,a
96、nd prioritizing sustainability.Their wealth of experience offers a unique vantage point,illustrating how strategic approaches and breakthrough technologies are propelling the automotive industry towards a future defined by sustainable,efficient,and environmentally-conscious mobility solutions.Cell c
97、hemistry itself can and will determine the performance and defines the size of the battery pack.For example,we have been reading about Solid State batteries that could possibly have 3 to 5 times the power density of a Lithium-Ion cell.This could either mean that we could have a smaller pack or a lon
98、ger-lasting one.At ENNOVI,being a Battery Pack Component Supplier,we are not resting either.We are constantly looking for areas to save costs and improve performance.A single dollar cost down in battery components within the pack could mean savings of$30million if EV sales hit this global figure in
99、2030.Q:From your experience,what are some of the lessons learned on reducing costs in battery pack components creation,and the benefits of it?The trends of Battery Packs Design contribute to cost reduction.Battery packs of an EV started off with numerous small modules being installed to a pack,then
100、into the vehicle.In recent years,we have seen a trend of fewer modules,but the modules have increased in size.There are also designs that place cells directly into packs(Cell to Pack),eliminating the modular format,saving costs in components being used to build modules.This design is pushed further
101、into placing cells directly on the vehicle chassis(Cell to Chassis).The elimination of modules not only reduces cost,but also reduces the weight of the vehicle bringing more mileage,as well as creating more space for Battery Makers to increase the cells size,resulting in a higher-density battery pac
102、k design.Automotive IQ Report:Cost&Sustainability Concerns in Automotive Battery Pack Creation 12In our case of battery pack components,we first identified the high-cost item within the Bill of Materials that we will be providing.For example,the costliest item in our Cell-PLX product would the Flexi
103、ble Printed Circuit(FPC).We are introducing a lower cost version of FPC which we call FDC(FPC Die cut).This FDC solution changes the way the copper layer is being processed,providing significant cost savings but with some technical limitations.The learning applied here is ensuring that this alternat
104、ive solution performs as well,if not better than the original.Test and validation would need to be performed to prove its performance.Q:According to the survey,sustainability is a major priority in battery pack creation.Can you share some specific initiatives or practices that ENNOVI has implemented
105、 to prioritize sustainability in the production of battery pack components?In 2023,ENNOVI has achieved the platinum medal for the second year in a row,the highest distinction awarded by EcoVadis.This recognition places ENNOVI among the top 1%of companies evaluated by EcoVadis.We dont only prioritize
106、 sustainability in the production of battery pack components,we apply it across all our production for all industries.We have installed solar PV systems in 19%of our plants with a generation capacity of 5,756 MW hours.These efforts have helped us achieve our target of a 5%reduction in energy usage b
107、y the end of FY2022.Reducing freshwater use is an essential part of our environmental stewardship,and our water conservation efforts have helped us reduce water use by 43%from the 2019 base year.Our goal is to have water recycling systems in 30%of our plants,up from the current 7%.Dielectric LayerCu
108、rrent CollectorBattery Cell HolderBattery CellData Collection MediaQ:One of the strategies mentioned in the report is investing in research and development for sustainable materials.Can you highlight any specific R&D projects or breakthroughs at ENNOVI that have contributed to the development of mor
109、e sustainable battery pack components?Our patented Cell-PLX“U-Turn”design for Battery Interconnect is aimed at a more sustainable battery.This design is specifically optimized to provide minimal energy losses when the battery is operating.Our U-Turn technology enables a much more uniform distributio
110、n of current throughout the battery interconnect,thereby preventing hot spots without requiring complex and expensive add-on mechanisms for monitoring or mitigating hot spots after they arise.Comparing it with a traditional“Return Busbar”interconnect design,which has inherent power distribution issu
111、es that requires additional material usage to overcome.Q:Given the industrys commitment to environmental responsibility,how does ENNOVI ensure that its manufacturing processes align with sustainability goals,especially in terms of reducing greenhouse gas emissions and adopting energy-efficient pract
112、ices?As stated earlier,we are using renewable energy(solar)to power our manufacturing plants.Recycling water that is used in our manufacturing processes to be used in manufacturing again.In addition,employees are being trained regularly on our sustainability goals and how they can contribute.With aw
113、areness being set into our culture,we make sure our sustainable goals are met each year.Q:The survey also mentions a willingness to invest in recycling and end-of-life solutions.Could you provide insights into how the automotive industry can recycle and ensure the responsible disposal or reuse of ba
114、ttery packs at the end of their lifecycle?As we know,EVs use Lithium-Ion Battery Cells and in these cells,they contain lithium,cobalt,copper,and nickel;these materials can be recycled infinitely.Currently,battery cells are permanently welded together to form modules and packs for the EV.We at ENNOVI
115、 are developing a battery interconnect with the hope of removing this permanent welding method.We are investigating a removable but not reusable interconnect to enable ease of removal at the battery cells end-of-life.Our aim is to reduce the current destructive method required to remove the cells an
116、d ease access to the recyclable raw materials.Q:Please provide your personal perspective or further comments on sustainability,what is the need for it and what the automotive industry can do to achieve this.There is still a long journey to achieve true sustainability and a greener future.Although th
117、e automotive industry is taking a disruptive and significant step by changing towards electrification,it will still need to rely on clean and green energy to power it.Renewable energy is a key industry to ensure that.The automotive industry requires active collaboration from the energy industry to s
118、upport and fulfil the continued drive towards a circular economy.Without it,true sustainability is not achievable.The automotive industry needs to constantly invest in R&D to advance technologies to reduce the energy usage of the electric vehicle.It would also be beneficial to have a governing body
119、to monitor and set standards for the energy usage requirement of an electric vehicle,just like Euro emissions standards.In this way,there would be technological advancement to ensure energy efficient vehicles are released to the market.Female employees42.4%training per employee 12 hours Plants with
120、zero injuries42.9%HIGHLIGHTSreduction in CO2 intensity since 201911%solar energyinstallations 5,756 MWh ISO 45001:2018 target by FY202422%ENVIRONMENTPEOPLEESG RATINGS ISO 14001:2015d facilitiesby FY202389%LED lighting97%reduction in water use since 201943%Solar energy equipped facilities19%CERTIFICA
121、TIONS&RECOGNITIONScovering 10 international standards102customer quality awardsFY2019 FY202239PLATINUMCLIMATE CHANGE C&WATER B&SUPPLIER ENGAGEMENT RATING BAWARDSSUSTAINABILITYSUSTAINABLE PROCUREMENTSuppliers signed the Code of Conduct64%Targeted suppliers with a sustainability clause in contracts100%New suppliers screened for sustainability criteria65%SECTION 1SECTION 2SECTION 3SECTION 4Interplex SR2022_JULY23_12a.pdf 1 17/10/2023 16:54Image from ENNOVIs Our Green Way Forward Sustainability Report 2022.Steven Wicks Online Content Manager Automotive IQ